Waterleau is proud to announce its pivotal role in the implementation of a new, state-of-the-art wastewater treatment plant for Clarebout's latest potato processing facility in Dunkirk, France. Clarebout, a premier potato processor and global supplier of frozen potato products, relied on Waterleau expertise for the construction of this advanced environmental technology project, underscoring a shared commitment to sustainability and innovation. The new treatment plant was built in a record time and is operational from November 2023.
Established in 1988, Clarebout has grown to become a key player in the global market, exporting its high-quality frozen potato products to over 120 countries. Sourcing potatoes from Germany, Belgium, and the north of France, the company has embarked on an expansion to meet the increasing worldwide demand for French fries.
The new Dunkirk facility reflects Clarebout's ongoing efforts to enhance production capabilities while maintaining environmental stewardship. Waterleau's design for the wastewater treatment plant incorporates stable and proven treatment technologies and is engineered to accommodate future capacity increases. The treatment process includes a comprehensive approach to managing general debris, fats & oils, and grey starch, followed by anaerobic and aerobic treatment phases.
A highlight of our project is the installation of an Upflow Anaerobic Sludge Blanket (UASB) reactor, designed to valorize the organic load in the bio-effluent. The anaerobic process not only treats wastewater efficiently but also converts it into biogas. The methantion of the organic load significantly reduces the Clarebout CO2 footprint too. The anaerobic reactor is the biggest UASB built by Waterleau.
The construction of this new wastewater treatment plant marks a remarkable technical achievement, a testament to the collaborative engineering expertise of both Waterleau and Clarebout teams and within a very limited project lead time.
Additionally, the wastewater treatment plant benefits from cutting-edge Internet of Things (IoT) technology. Through Waterleau's SmartLab software suite, the system leverages real-time data analysis and process optimization, integrating local control systems with cloud-based technologies. This ensures operational efficiency and exemplifies Waterleau's expertise in applying smart solutions to environmental challenges.
Waterleau is excited to contribute to Clarebout's expansion with a project that not only meets the highest standards of efficiency and sustainability but also sets a new benchmark in wastewater treatment within the agro-industry. This project underscores our commitment to delivering innovative environmental solutions that support our clients' growth while preserving our planet for future generations.
Quote Clarebout:
"We are thrilled to mark the expansion of our operations with the addition of this state-of-the-art potato processing plant in Dunkirk. This facility not only represents our commitment to meeting the global demand for French fries but also reflects our dedication to environmental stewardship and sustainability," said Ortwin Callewaert, COO at Clarebout. "Our collaboration with Waterleau in designing a top-tier wastewater treatment plant is a testament to our pursuit of excellence and innovation in every aspect of our production."
Quote Waterleau:
"At Waterleau, we are proud to contribute our expertise in environmental technologies to the remarkable expansion of Clarebout's potato processing capabilities in Dunkirk," stated Klaas Malisse, Director at Waterleau. "This project showcases our ability to deliver sustainable solutions that not only address our clients' operational needs but also contribute positively to the environment. The installation of the biggest BIOTIM® anaerobic reactor, a pinnacle of engineering achievement, exemplifies our commitment to innovation and environmental responsibility. Because every drop counts!”
About Clarebout: Clarebout, established in 1988, has grown to become a leading global supplier of frozen potato products, including French fries and potato specialties, to private labels and markets across more than 120 countries. With its commitment to quality, sustainability, and innovation, Clarebout sources its potatoes from prime regions in Germany, Belgium, and the north of France, with production facilities in Waasten, Nieuwkerke – Belgium, and Dunkirk – France.
About Waterleau: Waterleau, a leading global provider of water and wastewater treatment solutions, champions circular water use and aims for a net-zero water footprint. Boasting a distinguished track record in water and energy recovery within the food and beverage sector, Waterleau offers comprehensive services from process design to plant construction, including digital and financial solutions. Our mission is to fast-track industries towards sustainable water use. Because every drop counts.
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